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Collars 2. Link 7. Throttle Cable 3. Governor Spring 8. Washer 4. Bushing 9. Governor Arm Clamp Nut 5. Control Panel If the cable does not move freely after lubricating, if the cable is frayed, or if the housing is kinked, replace the cable. Because of the danger of highly flammable liquids, do not use gasoline or low-flashpoint solvents to clean the carburetor.

If there are any cracks, replace the float. It should be smooth, without any grooves, scratches, or tears.

Turn the ignition switch OFF. Do not smoke. Make sure the area is well-ventilated and free from any source of flame or sparks; If the fuel pump does not operate as described, replace it with a new one. Turn the main switch OFF. Make sure the area is well-ventilated and free from any source of flame or sparks; this includes any appliance with a pilot light.

Special Tools Cylinder Head Cylinder Compression Measurement Cylinder Head Removal Cylinder Head Installation Push Rod Inspection Rocker Arm Inspection Cylinder Head Warp Cylinder Head Warp — Turn the rod to measure the runout. If warp exceeds the service limit, repair the mating sur- face. Grind the seating surface only until it is smooth. If the free length is less than the service limit, replace the valve spring with a new one. Valve Spring Free Length Standard: 35 mm 1. Service Limit: Valve Head Thickness If the valve guide has worn past the service limit, replace the cylinder head.

Valve Guide Inside Diameter 7. Standard: Service Limit: 7. Air Cleaner Air Cleaner Element Removal Air Cleaner Housing Removal Torque Converter Torque Converter Removal Torque Converter Installation Belt Deflection 0.

Drive Pulley If the ramp weights [A] are damaged or worn, replace them. If the pins [B] are damaged or worn, replace them.

If the rollers [A] are damaged or worn, replace the spider [B]. If the movable sheave does not move smoothly, readjust the shoe side clearance. Straight Edge [B] If the guide bushings [A] are damaged or worn, replace the movable sheave.

Engine Oil Flow Chart Engine Oil and Oil Filter Oil Level Inspection Engine Oil Change Oil Filter Replacement Oil Pump, Relief Valve Oil Pump Removal Oil Pump Installation Oil Pump 2. Rocker Arms 3. Oil Filter 4. Camshaft 5. Relief Valve 6. Crankshaft 7. Oil Screen If the oil level is too high, remove the excess oil, using a syringe or some other suitable device, or removing the engine oil drain plug, drain the excess oil.

If the inside diameter is more than the service limit, re- place the crankcase cover. Pump Housing Inside Diameter Special Tool Engine Removal Engine Installation Crankcase Cover Crankcase Cover Removal Crankcase Cover Assembly Crankcase Cover Installation Camshaft and Tappets Camshaft, Tappet Removal Camshaft, Tappet Installation Camshaft Disassembly Camshaft Assembly Camshaft Journal Diameter: If the cam height is less than the service limit for either lobe, replace the camshaft.

Cam Lobe Height Standard: Inlet There is no UP or Down to the rails. If the piston rings are worn unevenly or damaged, replace them. If the ring grooves are worn unevenly or damaged, re- place both the piston and piston rings. If the measurement is less than the service limit, replace the piston.

If the bearing has worn past the service limit, replace the crankcase with a new one. A sealed-type crankcase emission control system is used to prevent blow-by gases from emitting in the air. Differential Shift Cable 2. Transmission Cable 3. Laws concerning the use of this software vary from country to country. We do not encourage or condone the use of this program if it is in violation of these laws. In Softonic we scan all the files hosted on our platform to assess and avoid any potential harm for your device.

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Explore 10 different huge environments with state-of-the-art graphics, complete with day cycle and weather effects - from the Alps to the Australian Outback. Co-op multiplayer with up to 8 friends Extensive online features. If the oil level is too low, add the correct amount of oil through the oil filler opening.

If any rough spots are found during the above inspection, wash the valve clean with a high flash-point solvent and blow out any foreign particles that may be in the valve with compressed air. Engine Removal Engine Installation Crankcase Cover Crankcase Cover Removal Crankcase Cover Installation Camshaft and Tappets Camshaft Removal Camshaft Installation Camshaft Inspection Cam Wear Crankshaft runout Less than 0.

TIR 0. TIR If any journal has worn past the service limit, replace the camshaft with a new one. Camshaft Journal Diameter The rings should fit perfectly parallel to the groove sur- faces. If not, the piston must be replaced. Oversize Piston and Rings 0. Standard: Service Limit: 0. If the journal has worn past the service limit, replace the crankshaft with a new one. Crankshaft Main Journal Diameter L: Apply a non-permanent locking agent. Page Transmission Case Splitting If any one of them has been removed, re- place it with a new one.

At this time, increase the engine speed slightly. If the cable movement is not free, if the cable is frayed, or if the housing is kinked, replace the cable.

Shift Arm Pin Diameter [A] 7. If any one of them has been removed, replace it with a new one. Do not forget to tighten the adjuster nuts [B]. Torque - Shift Shaft Stop Bolt: 7. When there is toe-in, the distance A Rear is greater than B Front as shown. The purpose of toe-in is to prevent the front wheels from getting out of parallel at any time, and to prevent any slipping or scuffing action between the tires and the ground.

This helps the tire beads slip off the rim flanges. Tire Air Pressure when cold Front: 69 kPa 0. MO: Apply molybdenum disulfide oil solution mixture of the engine oil and molybdenum dislfide grease in a weight ratio If any plates show signs of damage, or if the friction plates have worn past the service limit, replace the friction plates and steel plates as a set. To decrease preload, increase the size of the shim s or collar.

Replace the bevel gears as a set if either gear is dam- aged. The difference between the highest and lowest gauge readings is the amount of backlash. If they are twisted, badly worn, or chipped, replace the shafts. If it does not, the bearings of the joint are damaged. If the dust boot is torn, worn, deteriorated, or leaks grease, replace it. If any joint does not work smoothly without rattling or stick- ing, the joint bearing is damaged.

Replace the axle. If they are badly worn or chipped, replace the axle. Replace if the lips are misshapen, discolored indicating that the rubber has deteriorated , hardened, or been oth- erwise damage.

G: Apply grease. RL: Apply rubber lubricating oil. Brake pedal free play — — — Brake Drums Do not use fluid from a container that has been left unsealed or that has been open for a long time. If the fluid in the reservoir runs completely out any time dur- ing bleeding, the bleeding operation must be done over again from the beginning since air will have entered the If the cylinder or piston shows any damage, replace them.

Use the brake drum remover, stud nuts, and rotor puller special tools to remove the drums. If a drum bolt is damaged, replace the drum.

If the springs are damaged in any way, replace them. Parking Brake Cable Lubrication Whenever the parking brake cables are removed, lubri- cate the cables as follows.

Strut Spring Replacement In addition to the standard springs, hard springs are avail- able. The hard springs stiffen the strut action and accelerate the rebound damping. If the front suspension arm is damaged in any way, re- place it. If the leaf spring is damaged in any way, replace it. Replace any bushings or damper that are worn, cracked, hardened, or otherwise damaged. Apply grease on contact plate. Steering wheel free play — — — Steering Gear Assembly Tie-rod length This distance should be the specified value for both the left and right tie-rods.

Damper 3. Carburetor Cover 4. AD: Apply adhesive agent. Large Corner Side 3. Fix the bolt to inside from outside. Battery Holder 7. Damper 8. G: Apply grease to the wire terminal. Learn and ob- serve all the rules below. This will burn out the diodes in the electrical parts. Page Newly activated sealed batteries require an initial charge. Standard Charge 1. When properly installed, the strip of the caps will be level with the top of the battery. Charging Condition Inspection Battery charging condition can be checked by measuring battery terminal voltage.

Charge for no more than 5 minutes at the increased voltage then check if the battery is drawing current. If the battery will accept current [D], decrease the voltage and charge by the standard charging method described on the battery case. Stator Coil Resistance Standard: 0. Ignition Switch 2. Alternator 3. Battery 5. Load Property of www. Do not touch the spark plug, high tension coil, or spark plug lead while the engine is running, or you could receive a severe electrical shock.

Battery 4. Igniter 5. Ignition Coils 6. Spark Plugs 7. Pickup Coil Property of www. Replace the starter motor with a new one if the commu- tator diameter is less than the service limit.

Commutator Diameter Standard: 30 mm 1. Service Limit: 29 mm 1. If the relay does not work as specified, the relay is defec- tive. Starter Motor 2. Starter Circuit Relay 3. Neutral Switch 4. Ignition Switch Property of www. The pump operates when the engine is running. When fuel level in the float chamber is low, the fuel pump operates to supply fuel into the float chamber. Battery 3.

Fuel Pump Relay 5. Fuel Pump 6. Igniter Property of www. If the radiator fan rotates, inspect the radiator fan switch. If the radiator fan does not rotate, inspect the following. Headlights 2. Light Switch 4. Brake Light Switch 5. Coolant Temperature Warning Light Switch 6. Parking Brake Light Switch 7. Parking Brake Indicator Light 8. Coolant Temperature Warning Indicator Light 9. Fuse Installation If a fuse fails during operation, inspect the electrical sys- tem to determine the cause, and then replace it with a new fuse of proper amperage.

If any wiring is poor, replace the damaged wiring. If the connector is corroded or dirty, clean it carefully. It No valve clearance is meant simply as a rough guide to assist Cylinder, piston worn the troubleshooting for some of the more Piston ring bad worn, weak, broken, or common difficulties.

Headlight Wire 2. Main Harness 3. Band Do not tighten band on wire connector joint. Power Outlet Connector 4. Ignition Switch 5. Hour Meter 6. Speedometer Cable Option 7. Horn Switch Wire 8. Radiator Fan Motor 2. Radiator Fan Motor Wire 3. Radiator Fan Switch 4. Horn Wire 5.

Radiator Fan Motor Tube 7. Brake Light Switch 8. Speedometer Cable Option 9. Brake Master Cylinder 2.